Author Topic: Oil drain bolt crush washer.  (Read 12193 times)

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Offline mrp192

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Oil drain bolt crush washer.
« on: August 03, 2016, 12:00:39 »
Hi. I'm going to change my engine oil on my 2015 Glee. Have bought a Suzuki oil filter and drain bolt crush washer from a main dealer but wonder if I have been given the right washer?
From the name I was expecting a washer similar to the sealing washer on a spark plug that crushes up. However the one supplied is just a plain aluminium washer, is this correct?
Also just to confirm torque for drain bolt is 21 Nm? Is there a torque for the oil filter itself?
Thanks, Mark.

Offline Moo

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Re: Oil drain bolt crush washer.
« Reply #1 on: August 03, 2016, 13:17:36 »
The washer sounds about right, they're usually solid copper or aluminium, not like the ones on spark plugs.

I've never actually used a torque on the oil filter... don't know if there is one. Usually just feed it on my hand and tighten it up as tight as I can by hand

Offline Hondaman

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Re: Oil drain bolt crush washer.
« Reply #2 on: August 03, 2016, 13:43:03 »
The solid alu washers are good enough to be reused multiple times :)

Offline greywolf

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Re: Oil drain bolt crush washer.
« Reply #3 on: August 03, 2016, 15:19:26 »
I like the aluminum or copper flat washers better than the Suzuki ones that actually crush and can deposit a sliver in between the drain plug and the sump. I would get a flat washer by asking for a Honda part. Make sure you get the old crush washer off the drain plug. It usually nearly disappears. You can replace the washer at every oil change as it is cheap but it's really good for dozens of changes.
Pat- 2007 DL650A was ridden to all 48 contiguous states. 2012 DL650A outlasted me.
Nicknames I use to lessen typing, Vee = 2002-2012 (K2-L2) DL1000s. Veek=2014+ (L4+) DL1000s. Wee = 2004-2011 (K4-L1) DL650s. Glee = 2012+ (L2+) DL650s

Offline JonJo

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Re: Oil drain bolt crush washer.
« Reply #4 on: August 03, 2016, 16:02:39 »
According to the Haynes manual torque setting for the oil filter is 20Nm.
Hear all, see all, say nowt

Offline greywolf

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Re: Oil drain bolt crush washer.
« Reply #5 on: August 03, 2016, 16:25:10 »
The genuine Suzuki oil filter spec is for two full turns after contact of the O-ring to the engine. The OEM filter has a soft, large cross section O-ring. All other brands will specify somewhere between hand tight to one turn. Check the manufacturer's spec.
Pat- 2007 DL650A was ridden to all 48 contiguous states. 2012 DL650A outlasted me.
Nicknames I use to lessen typing, Vee = 2002-2012 (K2-L2) DL1000s. Veek=2014+ (L4+) DL1000s. Wee = 2004-2011 (K4-L1) DL650s. Glee = 2012+ (L2+) DL650s

Offline mrp192

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Re: Oil drain bolt crush washer.
« Reply #6 on: August 03, 2016, 17:21:02 »
Thank you to everyone, will now try and get it changed at the weekend.

Offline TravellingStrom

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Re: Oil drain bolt crush washer.
« Reply #7 on: August 04, 2016, 12:25:22 »
I can honestly say after 3 Wees, 250,000km and multiple oil changes, I have never changed the crush washer and I have done 99% of oil changes.  As for the torque setting on the sump plug, no idea, I just do it up tight on a standard length(6-8") spanner and I don't lean on it.  I just check for leaks but never found one yet.
Keep an open mind, but not so open your brains fall out

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Offline mrp192

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Re: Oil drain bolt crush washer.
« Reply #8 on: August 13, 2016, 05:38:41 »
I didn't get my oil change done last weekend so hopefully today.
One last question that's occurred to me is should the oil be drained with my Glee on its side stand? Just thought as the side stand is standard has it been designed to drain fully like that as opposed to dead upright on the centre stand?
Hope this doesn't sound too stupid but mechanical novice and a little bit nervous!

Offline UK_Vstrom650

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Re: Oil drain bolt crush washer.
« Reply #9 on: August 13, 2016, 09:28:18 »
I drained mine on the centre stand, but you can use either. Warm the engine up before you start to help the oil drain out.  :thumb:

Offline Hondaman

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Re: Oil drain bolt crush washer.
« Reply #10 on: August 13, 2016, 11:34:08 »
Do both plus a little rock to get the last drops out.

Online mr_diver

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Re: Oil drain bolt crush washer.
« Reply #11 on: August 13, 2016, 15:46:21 »
Yeah warm her up, undo the drain bolt, let it drain, hold it vertical a bit then back on the side stand.
Repeat a few times to make sure.

On and off the centre stand will most likely end with 3lt of oil on the floor and an upturned bowl and lots of swearing.



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Offline greywolf

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Re: Oil drain bolt crush washer.
« Reply #12 on: August 13, 2016, 15:49:17 »
The drain is located forward and to the left in the sump so either stand will do a good job. Any difference will be of little significance.
Pat- 2007 DL650A was ridden to all 48 contiguous states. 2012 DL650A outlasted me.
Nicknames I use to lessen typing, Vee = 2002-2012 (K2-L2) DL1000s. Veek=2014+ (L4+) DL1000s. Wee = 2004-2011 (K4-L1) DL650s. Glee = 2012+ (L2+) DL650s

Offline Rich:-)

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Re: Oil drain bolt crush washer.
« Reply #13 on: August 13, 2016, 17:42:20 »
For the crush washers for all of my bikes I just buy a pack of them from ebay. They don't need to be a set size, just as long as they fit over the bolt thread and are not bigger than the mating surfaces.
I generally pick one size that suits all.

I bought a pack of 10 alloy crusher washers for £4.99 delivered at the start of this year.
Each one will do loads oil changes if your careful when you tighten it down, so I don't envisage needing to buy anymore for many years to come.
10off solid copper ones are £3.99 delivered, a dealer will probably charge you that for one! :grin:


Offline TravellingStrom

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Re: Oil drain bolt crush washer.
« Reply #14 on: August 16, 2016, 00:04:30 »
Make sure you replace the oil filter every time.  Suzuki says not, but why would you take out all the gungy oil in the sump, replace it with nice clean oil, but leave an oil filter full of cruddy oil to contaminate the new oil??  Never understood that one.

I always replace with an aftermarket filter, cost effective, but that's just me :)

As for draining, yep, either stand will do, warm up to at least single bar first, and shake out all that bad stuff :)
Keep an open mind, but not so open your brains fall out

Cheers
TravellingStrom
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Offline Rich:-)

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Re: Oil drain bolt crush washer.
« Reply #15 on: August 16, 2016, 09:23:53 »
I can add 2 counter arguments.

You never get all the old oil out of your engine on a standard oil & filter change..., so you must accept that there is going to be a small amount of old oil mixing with your new oil. Suzuki say "2.3L without filter, 2.7L with filter, 3.1 Litres after overhaul" for the wee.
So what we're actually faced with is a decision between 0.4 litres of old oil verses 0.8 litres of old oil.

Filter performance verses useable life.
I read on the web where some bloke looked into the different types of filter and how they work, using a new camera microscope their company had purchased. OEM & aftermarket filters are the folded paper type, which if looked at under a microscope are actually a random 3D lattice of fibers which give irregular holes of various shapes & sizes. This bloke measured a few and they seemed to range from 100 to 20 microns.
Anyway, the theory is that as a filter of this type gets used, more & more of the holes trap particles of dirt and thus more of the larger holes get partially or fully filled. If you graphed this out over time you would see that the flow starts to become more restricted but the average particle sizes getting through also reduces.
So, as the filter ages it gets better at filtering because it starts to trap more & more of the larger particles. This continues but at some point you draw a line because the flow restriction increases to the point that it would drop below minimum spec, so you change the filter before reaching this point. Suzuki may have calculated the optimal change point to every 3rd oil change and following this instruction might result in a cleaner engine with less wear.
 :grin:

Offline greywolf

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Re: Oil drain bolt crush washer.
« Reply #16 on: August 16, 2016, 17:36:11 »
As far as problem reports go, all the options mentioned work fine. I would say any energy spent on any facet of the subject is wasted, including this post as nobody is going to change what they do or think because of it.
Pat- 2007 DL650A was ridden to all 48 contiguous states. 2012 DL650A outlasted me.
Nicknames I use to lessen typing, Vee = 2002-2012 (K2-L2) DL1000s. Veek=2014+ (L4+) DL1000s. Wee = 2004-2011 (K4-L1) DL650s. Glee = 2012+ (L2+) DL650s

Offline mrp192

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Re: Oil drain bolt crush washer.
« Reply #17 on: August 16, 2016, 18:59:41 »
Noted Greywolf but I appreciate everyone's advice. I know this is only a basic skill but it has given me the confidence to have a go.
In fact everything went smoothly until re-fitting the drain plug when it was obvious that the washer I had been given was much bigger than the old one. Unfortunately I didn't notice this until damaging the old one getting it off the bolt!
The Suzuki dealer I bought the bike from is now sending the correct part through the post, should have been here today but didn't turn up so hopefully tomorrow?
Anyway thank you to everyone for your patience and advice.

Offline mrp192

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Re: Oil drain bolt crush washer.
« Reply #18 on: August 20, 2016, 10:27:35 »
The washers finally arrived and oil changed yesterday. All seemed to go OK but noticed a small trace of emulsification on top of the oil once finished.
Could this be because the engine had to sit empty of oil, but sealed, for almost a week or because I only ran it for the 3 mins on, 3 mins off twice to check the oil level as per the owners book and didn't get it warm enough?
I have a long run planned for Monday and don't want to damage the engine. I'm hoping once it gets really hot this will disappear but is it safe to do so or should I 'bite the bullet' and buy some more oil and change it again and throw the new but contaminated oil away?
Thanks.

Offline Hondaman

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Re: Oil drain bolt crush washer.
« Reply #19 on: August 20, 2016, 11:14:43 »
A good run will clear it, no need to change the oil again.